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Operation setting of elbow beveling machine
Elbow beveling machine is a kind of equipment used for processing pipe joints. When operating the elbow bevel, a series of Settings are required to ensure the normal operation of the equipment and ensure that the processing effect reaches the desired goal. The following will introduce the operation setting of the elbow bevel machine in detail, including machine parameter setting, tool selection, processing parameter setting, detection and debugging.
I. Machine tool parameter setting
1.1 Adjust the clamping force
The size of clamping force directly affects the machining quality and operation stability. Improper setting of clamping force may lead to problems such as too tight clamping, clamping is not tight, and may even cause deformation or fracture of the material. Therefore, before using the elbow beveling machine, the clamping force should be adjusted according to the characteristics and requirements of the workpiece, and regularly checked and maintained.
1.2 Adjust the motor drive
The motor transmission device of the elbow beveling machine can be adjusted according to the material, wall thickness and shape of the workpiece to ensure a reasonable match of processing speed and strength and ensure processing quality. When adjusting, pay attention to the tightness and axial direction of the motor transmission device.
1.3 Check the lubrication system
The elbow beveling machine uses a lubrication system to lubricate and cool the machine tool to ensure the processing effect and extend the service life of the machine tool. Before operation, it is necessary to check the operation of the lubrication system, such as whether the supply and pressure of lubricating oil are normal, determine whether there is oil leakage, liquid pouring or blockage in the system, and timely repair and maintenance.
Second, tool selection
2.1 Tool material selection
The cutting tool of the elbow beveling machine needs to be selected according to the material, surface quality and accuracy of the workpiece. Commonly used tool materials are carbide, high-speed steel, ceramics and so on. In general, if the hardness of the processing material is high and the cutting speed is high, the cemented carbide tool should be selected; If it is a low hardness and thin material, you can choose high-speed steel tools; For high temperature, anti-corrosion and other special requirements of the workpiece can choose to use ceramic tools.
2.2 Tool tooth shape selection
The choice of the shape of the cutter teeth should be selected according to the requirements of the workpiece. Generally speaking, if the pipe Angle that needs to be processed is large, the shaving knife should be selected; If the processing speed is required, a multi-blade knife can be used.
Third, processing parameter setting
3.1 Select the right cutting speed
The cutting speed directly affects the machining efficiency. If the cutting speed is too slow, it will lead to low processing efficiency, while too fast will affect the life of the tool and the processing quality. Therefore, before processing, it is necessary to select the appropriate cutting speed according to the material and shape of the workpiece, and adjust it according to the actual situation.
3.2 Select the appropriate feed rate
The size of the feed is also one of the factors that affect the processing efficiency and quality. In general, it is necessary to select the appropriate feed amount according to the requirements of the workpiece and the characteristics of the tool before processing, the feed amount is too large may affect the processing quality, and the feed amount is too small will reduce the processing efficiency. Therefore, it is necessary to adjust according to the actual processing situation.
3.3 Select the appropriate coolant
The elbow beveling machine needs to use coolant during processing to reduce the temperature of the material and reduce the damage caused by cutting heat. The commonly used coolants are aqueous solution and oil solution, etc., and the selection of the appropriate coolant needs to be selected according to the material and shape of the workpiece.
Fourth, testing and debugging
4.1 Check the dimensional accuracy of the workpiece
After the machining is completed, the dimensional accuracy of the workpiece needs to be tested and evaluated. Testing can be done using a laboratory or a coordinate detector. If the workpiece size exceeds the quality requirements, it needs to be adjusted in time.
4.2 Check the shape of the machined surface
After the machining is completed, the shape of the machined surface needs to be detected. It can be detected using optical or microscopic techniques. If the surface shape is not up to standard, it is necessary to check the parameter Settings during the processing and adjust accordingly.
4.3 Debugging operation programs
Before processing, it is necessary to debug the operating procedure. Through the debugging of the operation program, the logic of the operation program can be ensured, the execution efficiency is high, and the machining process is stable.
The above is the operation setting of the elbow bevel machine, including machine parameter setting, tool selection, processing parameter setting, detection and debugging. In the detailed and comprehensive operation setting, in order to achieve the best processing effect of the elbow bevel machine.
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