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Common troubleshooting methods of medium frequency pipe bend

Common troubleshooting methods of medium frequency pipe bender

Medium frequency pipe bending machine is a common processing equipment used to bend pipes into the desired shape during processing. However, in the process of using the medium frequency pipe bender, some faults are often encountered, which may affect the processing efficiency and processing quality. Therefore, it is very important to understand the common failures of medium frequency pipe bending machines and how to deal with these failures. The following is the common troubleshooting method of medium frequency pipe bender.

First, the pipe is not straight

Pipe irregularity is one of the most common problems in medium frequency pipe bending machines. The reason for this problem may be that there is a problem with the pipe itself, or there may be a problem in the working process of the medium frequency pipe bender. To solve this problem, we can adopt the following methods:

1. Check and repair the pipe

Before using the medium frequency pipe bender, we need to check the pipe to be processed to ensure that there is no obvious bending and deformation. If it is found that the pipe itself is not straight enough, then we need to repair it first to make it flat and straight, and then process it.

2. Check the working status of the medium frequency pipe bender

If the pipe is not straight in the process of using the medium frequency pipe bender, then we need to carefully check the working state of the medium frequency pipe bender to find the problem. If the medium frequency pipe bender itself is found to have a problem, then it needs to be repaired or replaced. Adjust machining parameters

If the above two methods do not solve the problem, then we need to try to adjust the processing parameters. You can try to increase or reduce the processing pressure, reduce or increase the bending Angle and other methods to adjust the processing parameters in order to achieve the required flatness.

Second, the pipe fracture problem

Pipe breakage is another common problem in medium frequency pipe bending machines. The cause of this problem is generally that the pipe is subjected to excessive stress during bending, resulting in fracture. To solve this problem, we can adopt the following methods:

1. Check the pipe quality

The quality of pipe is an important factor affecting pipe fracture. If the pipe itself has quality problems, it is easy to break during processing. Therefore, we need to carefully check the quality of the pipe to ensure that it meets the requirements.

2. Adjust the processing parameters

If the pipe breaks during processing, then we need to try to adjust the processing parameters to reduce the stress on the pipe. You can try to reduce the processing speed, increase the processing temperature and other methods to adjust the processing parameters.

3. Replace the processing tools

If the above two methods can not solve the problem, then we need to consider replacing the processing tool. Some processing tools may have problems, resulting in excessive stress on the pipe during processing. Therefore, we need to replace the appropriate processing tools.

Three, the pipe deformation problem

Pipe distortion is another common problem in medium frequency pipe bending machines. The reason for this problem is generally that the pipe is subjected to excessive stress during bending, resulting in deformation. To solve this problem, we can adopt the following methods:

1. Adjust the processing parameters

If the pipe is deformed during processing, then we need to try to adjust the processing parameters to reduce the stress on the pipe. You can try to reduce the processing speed, increase the processing temperature and other methods to adjust the processing parameters.

2. Replace the processing tools

If the above methods can not solve the problem, then we need to consider replacing the processing tool. Some processing tools may have problems, resulting in excessive stress on the pipe during processing. Therefore, we need to replace the appropriate processing tools.

3. Perform regular maintenance and overhaul

In order to avoid the occurrence of pipe deformation problems, we need to carry out regular maintenance and overhaul of the medium frequency pipe bender. Regular replacement of processing tools, maintenance of machines, etc., can effectively avoid the occurrence of pipe deformation problems.

Iv. Summary

In the process of pipe processing, the medium frequency pipe bender often encounters some failures. For these failures, we need to take appropriate treatment methods to ensure processing efficiency and processing quality. The above introduction of the common troubleshooting methods of the medium frequency pipe bender, hope to help readers better understand the troubleshooting methods of the medium frequency pipe bender.

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