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Manufacture of automatic medium frequency pipe bending machi

Automatic medium frequency pipe bender is a kind of mechanical equipment used for bending metal pipes. It does this by applying a quantity to the metal pipe so that it bends in the desired curved shape. The design and manufacture of such machines involves multiple aspects of knowledge and technology, including mechanical design, electrical control, material science, etc. Below I will detail the production of pipe bending machine.

1. Design and construction

First of all, the production of automatic medium frequency pipe bender requires a careful design. Design engineers need to determine the structure and size of the machine according to the requirements of use and the characteristics of the pipe. This includes selecting the appropriate material, determining the range of bending angles, determining the bending process, etc. After the design is completed, models need to be made and tested to ensure the performance and reliability of the machine.

2. Mechanical part

The mechanical part is the core of the automatic medium frequency pipe bender. It includes bending frame, bending mold, transmission system, etc. The bending frame is the main structure of the machine, which needs to have sufficient rigidity and stability. Bending dies are tools used to fix and bend pipes, making molds of various sizes and shapes according to needs. The drive system includes a motor, a reducer drive shaft, etc., to provide the force and speed required for bending motion.

3. Control system

Automatic medium frequency pipe bending machine needs a reliable control system to realize automatic operation. The control system includes sensor, PLC (Programmable logic controller), man-machine interface, etc. The sensor detects the position and Angle of the pipe and transmits the signal to the PLC. PLC controls the operation of the machine according to the pre-set program, including bending force, speed, Angle and other parameters. The human machine interface is used by the operator to interact with the machine, set up and monitor the bending process.

4. Electronic part

Automatic intermediate frequency pipe bender usually uses an intermediate frequency power supply to heat the pipe, softening it before bending. The electronic part includes intermediate frequency power supply, electromagnetic induction device, etc. The medium frequency power supply converts electrical energy into a high frequency current, which applies heat to the tube through an electromagnetic induction device to soften it. This makes it easier for the tube to bend without breaking when bent.

5. Stabilize the system

Since the automatic medium frequency pipe bender involves high current and mechanical motion, stability is very important. The stabilization system includes emergency shutdown device, protective cover, safety door, etc. The emergency shutdown device can quickly cut off power in an emergency to prevent an accident. Shields and safety doors protect operators from mechanical components.

In SUMMARY:

The production of automatic medium frequency pipe bending machine involves knowledge and technology in mechanical design, electrical control, material science and other fields. Through careful design and manufacture, this machine can efficiently complete the bending of metal pipes. At the same time, in order to ensure the safety of the operation, it must be equipped with a perfect stability system. Our technical team will provide you with high quality automatic medium frequency pipe bending machines according to your specific needs and requirements.

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