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Medium frequency pipe bending machine fault solution

Medium frequency pipe bender is a kind of equipment used for processing metal pipes. The common faults include poor pipe bending and unstable operation of the equipment. The following are some common troubleshooting solutions for reference:

1. Poor pipe bending

- Check whether the material and size of the pipe meet the requirements to ensure that the pipe quality is qualified.

- Check whether the bending process parameters, such as bending Angle, bending radius, etc. are correctly set.

- Check the working status of the bending machine, including mold wear, lubrication system is normal, etc.

- If the problem still exists, you can try to adjust the process parameters of the bending machine, such as bending speed, pressure, etc.

2. The device runs stably

- Check whether the power supply of the device is stable and whether there are voltage fluctuations.

- Check whether the control system of the equipment, including PLC, sensors, etc. are working properly.

- Check the mechanical structure of the equipment, such as guide rail, connecting rod, whether there is loosening, wear and other problems.

- Check the lubrication system of the equipment to ensure that the lubricating oil is sufficient and the lubrication point is properly lubricated.

- If the problem still exists, you can try to check the transmission system of the equipment, such as reducer, motor, etc., for fault.

3. The device is noisy

- Check the mechanical structure of the equipment, such as bearings, gears, etc. for wear, loosening and other problems.

- Check the transmission system of the equipment, such as reducer, motor, etc., for abnormal noise.

- Check the lubrication system of the equipment to ensure that the lubricating oil is sufficient and the lubrication point is properly lubricated.

- If the problem persists, a noise analysis can be attempted to determine the source of the noise and take action accordingly.

4. The device cannot be started

- Check whether the power supply of the device is normal, including whether the voltage meets the requirements and whether the fuse is blown.

- Check whether the control system of the equipment, such as PLC, control panel, etc., is working properly.

- Check whether the device devices, such as emergency stop button, access control, etc. are normally closed or triggered.

- Check whether the transmission system of the equipment, such as reducer, motor, etc., is faulty.

- If the problem persists, you can try to reset the device or contact maintenance personnel for repair.

In short, the fault solution of the medium frequency pipe bender needs to comprehensively consider the mechanical structure, control system, lubrication system and other aspects of the equipment, and carry out targeted solutions according to the specific situation. If the fault persists, contact maintenance personnel for maintenance.