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Energy saving medium frequency pipe bender
Medium frequency pipe bending machine is a kind of equipment used for manufacturing metal channel bending, its main feature is the use of medium frequency electromagnetic induction heating technology, with high efficiency, energy saving, advantages. The following will introduce the working principle, advantages and application in energy saving of the medium frequency pipe bender in detail.
Medium frequency pipe bending machine is mainly composed of power supply system, induction heating system, mechanical transmission system and control system. Among them, the power supply system provides the corresponding power supply, the induction heating system heats the workpiece surface to the required temperature through the principle of medium frequency electromagnetic induction, the mechanical transmission system controls the bending process of the workpiece, and the control system realizes the automatic control of the entire equipment.
The working principle of medium frequency pipe bending machine is to realize the bending of metal pipes through induction heating technology. When the workpiece enters the bending area, the induction heating system generates a high-frequency electromagnetic field, which converts electrical energy through the induction heating coil and transfers it to the workpiece surface. After the workpiece surface is heated, the tensile strength of the metal material is reduced, thus achieving the bending of the metal pipe.
Compared with the traditional heating method, the medium frequency pipe bending machine has many advantages. First of all, the medium frequency electromagnetic induction heating technology has an efficient heating speed and uniformity, which can quickly heat the workpiece locally to the required temperature, improving production efficiency. Secondly, the medium frequency pipe bending machine adopts the principle of induction heating, without contact heating, avoiding the oxidation and pollution problems in the traditional flame heating process, and ensuring the quality of the workpiece. In addition, the medium frequency pipe bending machine has a small volume and footprint, and is adaptable, which can meet the bending needs of different specifications and shapes of metal pipes.
In terms of energy saving, medium frequency pipe bending machine has significant advantages. First of all, the medium frequency electromagnetic induction heating technology has the characteristics of high efficiency, which can convert electrical energy into an efficiency of more than 90%, which can save a lot of energy consumption compared to the traditional heating method. Secondly, the medium frequency pipe bending machine adopts a closed-loop control system, which can be accurately heated according to the specific requirements of the workpiece to avoid waste. In addition, the medium frequency pipe bending machine in the working process, due to the non-contact heating method, will not produce open flame and exhaust gas, reducing environmental pollution.
In summary, the medium frequency pipe bending machine has a wide range of application prospects in the field of metal pipe bending. It adopts high efficiency medium frequency electromagnetic induction heating technology, which has the advantages of high efficiency and energy saving. With the improvement of energy conservation awareness and continuous innovation of technology, medium frequency pipe bending machine will play a more important role in the future development and contribute to the sustainable development of the manufacturing industry.